How to Start a Generator with a Broken Pull Cord?

ByMaaz

A pull cord, often referred to as a recoil starter or pull start, is a common feature on small engines, including portable generators. Its primary function is to manually start the engine by providing the necessary force to turn the engine’s crankshaft.

How to Start a Generator with a Broken Pull Cord? To start a generator with a broken pull cord, you can use a power drill with the right-sized socket to rotate the nut attachment of the generator. Alternatively, some generators have an emergency recoil option, where you can wind a suitable length of rope around the silver cup and pull it to engage the system.

Another option is to tie the remaining piece of the broken cord to the flywheel’s notch and pull forcefully to spin it and start the generator. Always prioritize safety and consult the manual for specific instructions.

See Also: How to Restart a Generac Generator?

How to Start a Generator with a Broken Pull Cord? – Guide

In this guide, we will explore various techniques to get your generator up and running when faced with a broken pull cord, while also considering safety precautions and possible reasons why your generator may not start.

1. Safety Precautions

Before attempting any method to start your generator without the pull cord, it is vital to prioritize safety. Generators can be hazardous if not handled properly. Follow these precautions:

  • Read and understand the operator’s manual to familiarize yourself with your generator’s features and safety guidelines.
  • Avoid making any adjustments to the generator without stopping the engine and disconnecting the spark plug wire.
  • Let the engine cool completely before touching hot parts to prevent burns.
  • Be cautious around gasoline and fuel-related parts to avoid fire or explosion risks.
  • Always work in a well-ventilated area, away from open flames and sparks.

2. Using a Power Drill to Start the Generator

If you find yourself in a situation where the pull cord of your generator has broken, and you have access to a power drill, you’re in luck. Follow these steps to start your generator using a power drill:

Step 1: Remove the Shroud (Cover) Carefully remove the shroud covering the generator’s starter motor to access the nut attachment at the center of the pull starting mechanism.

Step 2: Identify the Socket Size Determine the size of the nut attachment and choose the appropriate socket for your power drill. Generators from different manufacturers may have different-sized nut attachments, so having multiple sockets on hand can be beneficial.

Step 3: Connect the Drill and Socket Attach a breaker bar connector to your power drill (or cordless impact driver) and set the drill to a low speed. Place the socket at the end of the breaker bar connector.

Step 4: Start the Generator Turn on the power drill and let it rotate the nut at high velocity. It may take a few tries and adjustments with the priming system or choke, but eventually, your generator should start.

3. Utilizing the Emergency Recoil System

Some generators are equipped with an emergency recoil option, which can come to the rescue if the pull cord breaks. Follow these steps to use the emergency recoil system:

Step 1: Locate the Recoil Assembly Remove the three bolts holding the recoil assembly to reveal a silver cup that receives the pawls from the recoil.

Step 2: Prepare the Rope Use the original rope or any suitable length of rope and tie a stop knot at the end (e.g., a figure-eight or overhand knot).

Step 3: Wind the Rope Place the knot in the notch on the outside rim of the silver cup and wind the rope clockwise around the cup.

Step 4: Start the Generator Pull the rope with a swift motion, engaging the emergency recoil system. With enough force, the generator should start running.

4. Starting the Generator Manually with a Broken Pull Cord

In cases where using a substitute pull cord or a power drill is not an option, you can try manually starting your generator with the remaining piece of the broken rope. Here’s how:

Step 1: Check the Flywheel Remove the generator’s starting mechanism shell to access the nut attachment and the flywheel. Look for a tiny notch or hook on the flywheel.

Step 2: Tie the Rope Tie an appropriately-sized knot to the remaining piece of rope or use a longer cord if available. Hook the knot on the flywheel’s notch and run the rope around the wheel as far as possible.

Step 3: Pull the Rope With a strong and forceful pull on the rope, the flywheel should spin fast enough to power the generator, and it should start running.

Can You Fix a Broken Pull Cord On a Generator?

If you have some of the broken pull cord left, you can attempt to fix it temporarily. Here’s how:

Step 1: Tie a Strong Knot Tie a strong and secure knot to join the two broken ends of the rope.

Step 2: Thread the Rope Thread the new rope through the generator following the same path as the original cord.

Step 3: Start the Generator Use the newly fixed rope to pull and start the generator.

Conclusion

A broken pull cord doesn’t have to leave you powerless in times of need. By following the methods outlined in this article, you can still start your generator and restore electricity.

Remember to prioritize safety and consult your generator’s manual for specific instructions. Whether it’s using a power drill, the emergency recoil system, or the remaining rope, you can stay prepared and confident that you’ll have power when you need it most.

Read Also: Can You Jump Start a Generator?

I’m Maaz. I have 5 years of experience in dealing with generator problems, and I thoroughly enjoy my work. That’s why I’ve created this blog to share my experience and knowledge in order to help others.